mobil enerji santrali sökme ve yer değiştirme
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mobil enerji santrali sökme ve yer değiştirme
The art of Engineering MOBİL ENERJİ SANTRALİ SÖKME VE YER DEĞİŞTİRME TM2500 & TM2500+ Mobile Gas Turbine Generator December, 2008 Product Description • 23-31 MW mobile gas turbine generator • Easily transported by land, air, or sea • 50 or 60 Hz flexibility • Liquid or natural gas fuel • Low emissions (25 ppm NOx) • Low noise – 88 dBA 2/ What’s Inside? LM 2 5 0 0 + B ee fe d u p LP T d isks & re a r sh a ft Sta g e Z ero B lisk N e w C o m p re sso r F ro n t F ra m e & F orw a rd ca se Re -d esig n e d H P T, TM F & L P T C a se GE LM2500/+ Gas Turbine • 2,000+ engines worldwide • More than 97M operating hrs • Recognized as the industry leader in its size class R e-d e sig n e d C D P S ea l Re -d e sig n e d L P T a irfo ils ~ 1 3 in c h e s LM 25 0 0 Brush Electrical Generator • Air-cooled generator w/ brushless excitation • Suitable for Class 1, Group D, Div. 2 areas • 60 and 50 Hz operation • Rated at 32,550 KVA @ 0.90 pf, 59 deg. F cooling air, 13.8 kV, 60 Hz. (11.5 kV @ 50 Hz.) 3/ TM2500 General Arrangement • Proven 4-trailer system Exhaust Trailer • Minimal foundation requirements & prep Exhaust Air Out • Quick set-up Turbine Enclosure Air Supply Steps to Turbine Inlet Filter Trailer Turbine Inlet Air Supply Turbine Generator Trailer Natural Gas Supply Auxiliary Trailer NOx Water Supply Liquid Fuel Supply Aux. Power Supply 13.8 kV Out Steps to Control Room 4/ Typical TM2500 Installation Entrance Control Room 13.8 - 138 KV Transformer 33 MVA (1 x LM2500) 138 kV Breaker 13.8 - 138 KV Transformer 80 MVA (4 x LM2500) 13.8 - 480 KV Transformer (Aux. Power) First TM2500 Installation 5 units / Gas Fuel / 60 Hz Chicago, IL Summer, 2000 13.8 - 4.16 KV Transformer (gas compressors) 3 x Compressor Starters 3 x Electric Gas Compressors + Control Skid Demin Water Supply Natural Gas Supply 5/ Proven Experience Since 2000, 29 TM2500 rental projects in 12 countries Qty. 5 3 2 5 5 5 1 3 3 2 7 10 3 6 1 6 5 5 5 2 5 4 1 1 1 3 3 4 7 4 Year 2000 2000 2000 2001 2001 2001 2001 2001 2001 2001 2001 2002 2002 2003 2003 2003 2003 2003 2003 2003 2004 2004 2005 2005 2005 2006 2006 2006 2007 2008 City Chicago, IL Cork Mayo Tucson, AZ Phoenix, AZ Salt Lake City, UT Crete San Nicolaas Cork Mayo Tacoma, WA Long Island, NY Stamford, CT Long Island, NY Norwalk, CT Guadalajara Accra Acapulco Grafton, Ontario Long Island, NY Athens Perth Port Fourchon, LA Beaumont, TX Ajaccio Mossel Bay Stamford, CT Barinas Lahore Buenos Aires Country Fuel Freq. Term (mos) USA Gas 60 3 Ireland Liq 50 6 Ireland Liq 50 6 USA Gas 60 3 USA Gas 60 3 USA Gas 60 3 Greece Liq 50 4 Aruba Liq 60 6 Ireland Liq 50 6 Ireland Liq 50 6 USA Dual 60 15 USA Liq 60 3 USA Liq 60 4 USA Liq 60 3 USA Liq 60 5 Mexico Liq 60 8 Ghana Liq 50 5 Mexico Liq 60 9 Canada Gas 60 5 USA Liq 60 3 Greece Liq 50 3 Australia Liq 50 5 USA Liq 60 4 USA Gas 60 3 Corsica Liq 50 10 S. Africa Liq 50 7 USA Liq 60 28 Venezuela Gas 50 24 Pakistan Gas 50 36 Argentina Gas 60 36 • Versatility • Flexibility • Reliability 6/ TM2500 Installations Venezuela Arizona Pakistan Arizona Ireland 7/ Introducing the TM2500+ 8/ What’s New? • LM2500 PLUS gas turbine – Up to 30% more power! • Two-trailer design – 75% reduction in footprint • Improved interconnection design – Faster installation and set-up 9/ 31% More Power at 60 Hz ! 38 LM2500 (60 Hz) 36 LM2500+ (60 Hz) 34 170ER (F 60 Hz) (Generator Limit) 32 30 MW 28 31% 26 24 22 20 0 20 40 60 80 100 Ambient Temperature – deg. F 10 / 13% More Power at 50 Hz ! 34 LM2500 (50 Hz) 32 LM2500+ (50 Hz) 30 170ER (F 50 Hz) (Generator Limit) 28 MW 26 13% 24 22 20 0 20 40 60 80 100 Ambient Temperature – deg. F 50 Hz Performance 11 / What’s New? • LM2500 PLUS gas turbine – Up to 31% more power! • Two-trailer design – Smaller footprint • Improved interconnection design – Faster installation and set-up 12 / New Two-Trailer Design Top-Mounted Inlet & Exhaust Assemblies LM2500+ Gas Turbine 13 / TM2500+ General Arrangement Exhaust Stack Generator Inlet & Exhaust Inlet Filter Assembly Main Trailer Switchgear Trailer Gooseneck Inlet Plenum Transportation Jeep GE LM2500+ Gas Turbine Hydraulic Starter Auxiliary Trailer Brush BDAX 62-170ER Generator Lube Oil Coolers Transportation Stinger Turbine Enclosure Fire Suppression Control Room & Battery Room Fuel/Water Pumps 14 / TM2500/+ Footprint 107’ x 67’ 78’ x 21’ 77% Reduction in Installed Footprint 15 / What’s New? • LM2500 PLUS gas turbine – Up to 31% more power! • Two-trailer design – Smaller footprint • Improved interconnection design – Faster installation and set-up 16 / Interconnection Improvements for Faster Set-up Exhaust Duct Assembly • Improved inlet & exhaust connections for quicker installation & set-up Inlet Filter Assembly • Can be set up in 24 hours Turbine Enclosure Assembly Inlet Plenum 17 / Back-up 18 / Site Preparation / Foundation • Level within 6 inches per 100 feet • Solid crushed gravel with 1” steel plates • Adequate access / space, well-lit, secure 19 / Fuel / Water Connections Natural Gas Supply (3” pipe) Auxiliary Trailer (top view) Auxiliary Trailer (side view) Liquid Fuel Supply (2” pipe) NOx Water Supply (2” pipe) 20 / Electrical Connections • Generator output 13.8 kV @ 60 Hz (11.5 kV @ 50 Hz.) • Auxiliary power requirement 480V, 60 Hz, to motor control center main circuit breaker (250 kW) High Voltage Termination 21 / Grounding • Customer furnished grounding system • GE provides ground grid specification and interconnection requirements 4’ trailer to ground Grounding Block 1/4 in thread bolt, 3/8 in deep 8’ trailer to ground 26’ trailer to trailer 6’ trailer to ground 5’ trailer to trailer 5’ trailer to trailer 15’ trailer to trailer 35’ trailer to ground 22 / Customer Interface Details (TM2500) Fuel • Gas supply pressure is 395 (+/- 20) PSIG at a rate of 12,000 pph (250 mmbtu/hr or 6 mscf/day) • Liquid Fuel (diesel) supply pressure is 30 (+/- 10) PSIG, up to 40 GPM (max.) Water (for NOx suppression) • Minimum supply pressure is 15 PSIG up to 28 GPM (max.) Inlet/Exhaust Air • Nominal inlet air flow 150,000 CFM (120,000 turbine / 30,000 enclosure ventilation) • Exhaust stack height is 20’ when fully assembled – Flange dimensions 96” x 96”) – Exhaust gas flow 490,000-550,000 lbs/hr @ 980°F Emissions • Liquid Fuel: 42 ppm NOx with water injection • Gas Fuel: 25 ppm NOx with water injection Noise • Approximately 88 dBa Waste • Lubricating oils (turbine & generator) • Turbine wash detergent and rinse water 23 / TM2500 Unit Installation Equipment Snorkel Lift (Telescopic Boom) Front Loader w/forks to move sea containers (Lull) 6,000 lb. Variable Reach Forklift 25-45 Ton Crane 24 / The art of Engineering Merkez İletişim Proje Ofisi: Levent Sitesi I-7 Blok Pbx : +90 216 395 20 34 Gsm: +90 532 163 62 90 E-Mail: Info@BerrIndustry.com Skype: Berr.Industry w w w . B e r r C o n s u l t i n g . c o m The art of Engineering GAZ MOTORLU ENERJİ SANTRALİ SÖKME VE YER DEĞİŞTİRME …… ÇERKEZKÖY – HADIMKÖY TAŞIMA PROJESİ . TANIMLAMALAR GAZ MOTORUNUN SÖKÜLMESİ / YÜKLENMESİ / YENİDEN MONTAJI • 3.119 KW GE JENBACHER ( J 620 GS E01 TİP ) – 1500 RPM – 15 TON • HADIMKÖY BETON VE TEMEL GÜÇLENDİRME YAPILMASI • HADIMKÖY BİNA ÇELİK KONSTRÜKSİYON GÜÇLENDİRME YAPILMASI • HADIMKÖY KAZI / KIRMA / KANAL BETON VE YALITIM İŞLERİ • MAKİNE / BORU / KABLO PLATFORM & DEMİR ÇELİK İMALAT VE YENİLEME İŞLERİ MOTOR YAKIT – SU TESİSATLARININ SÖKÜLMESİ / YÜKLENMESİ / YENİDEN MONTAJI – KISMEN YENİLENMESİ • YAKIT ANA HATTININ ÇEKİLMESİ • MAKİNE YAKIT GİRİŞİNİN SÖKÜLMESİ / TAŞINMASI / MONTAJI / KISMİ İLAVELERİ • SU BESLEME – SU SOĞUTMA HATLARININ SÖKÜLMESİ / TAŞINMASI / MONTAJI / KISMİ İLAVELERİ MOTOR EGZOZ VE BACA SİSTEMİNİN SÖKÜLMESİ / TAŞINMASI / MONTAJI / KISMİ YENİLEMESİ • BACA KAZANI / DAMPER SİSTEMİ / BUHAR KOLEKTÖRÜ VE TESİSAT ELEMANLARI • KONDENS SİSTEMİ VE ELEMANLARI • HADIMKÖY BUHAR KOLEKTÖRÜ YENİLENMESİ • HADIMKÖY EGZOZ BACASININ YENİLENMESİ ( PASLANMAZ BACA YAPILMASI ) • İZOLASYONLARIN YENİLENMESİ İŞLERİ TANIMLAMALAR SU SOĞUTMA RADYATÖRLERİNİN SÖKME / TAŞIMA / YERLEŞTİRME / TESİSAT YENİLEME İŞLERİ OG HÜCRELERİ – SÖKME / TAŞIMA / İNDİRME / YERLEŞTİRME İŞLERİ NÖTR DİRENÇ PANOSU – SÖKME / TAŞIMA / İNDİRME / YERLEŞTİRME İŞLERİ TRAFONUN – SÖKME / TAŞIMA / İNDİRME / YERLEŞTİRME İŞLERİ SENKRONİZASYON PANOSU – SÖKME / TAŞIMA / İNDİRME / YERLEŞTİRME İŞLERİ HADIMKÖY XLP KABLOLARIN YENİDEN ÇEKİLMESİ İŞLERİ OTOMASYONA UYGUN SCADA VE YÜK ATMA OTOMASYONU YAPILMASI TÜM SÖKÜLEN PARÇALARIN : YÜKLEME TAŞIMA İNDİRME / YERLEŞTİRME İŞLERİ BETON / ÇELİK GÜÇLENDİRME İŞLERİ ANKRAJLAMA / MONTAJ İŞLERİ ELEKTRO – MEKANİK TEST İŞLERİ ELEKTRİK – MEKANİK – İNŞAAT PROJELERİ REVİZYON İŞLERİ PROJE – STANDARDİZASYON DOSYASI İŞLERİ NAKLİYE VE İŞ YAPMA RİSK SİGORTASI İŞLERİ RESİMLER ÇERKEZKÖY MOTOR RESİMLER ÇERKEZKÖY MOTOR RESİMLER ÇERKEZKÖY BACA & BACA KAZANI RESİMLER ÇERKEZKÖY BACA & BACA KAZANI RESİMLER ÇERKEZKÖY MOTOR YAKIT RESİMLER ÇERKEZKÖY OG HÜCRELER VE SENKRONİZASYON PANOLAR RESİMLER TRAFO & NÖTR DİRENÇ PANOSU RESİMLER SOĞUTMA RADYATÖRÜ / KONDENS TANKI RESİMLER HADIMKÖY MOTOR PREFABRİK BİNASI RESİMLER HADIMKÖY MOTOR PREFABRİK BİNASI RESİMLER HADIMKÖY ANA VE TALİ BUHAR KOLEKTÖRÜ NOTLAR NOTLAR: FİYATLANDIRMA KAPSAMI DAHİLİNDE BULUNAN İŞLER: A. B. C. D. E. F. G. İNŞAAT İŞLERİ. ( Beton Kırma/Radyal Temel/Kanal Açma / Ankrajlama/ Betonarme ve Çelik Güçlendirme İşleri / Ses İzolasyonu İşleri / Havalandırma İşleri) MEKANİK İŞLER ( Tesisat/Makine/Boru Hatları-Baca Yenileme/Vana Yenileme / Platform İşleri /Boya ve İzolasyon İşleri/Soğutma Üniteleri işleri) ELEKTRİK VE OTOMASYON İŞLERİ ( Panoların Taşınması - Düzenlenmesi/ Kabloların Yeniden Çekilmesi/ Sensör Kontrolleri/Yük Atma Otomasyonu SCADA işleri ) ELEKTRİK / MEKANİK / İNŞAAT TEST İŞLERİ DEVREYE ALMA İŞLERİ ( Motor Devreye Alma / Kazan Devreye Alma ) İNŞAAT-MEKANİK-ELEKTRİK PROJELENDİRME & REVİZYON İŞLERİ VİNÇ YÜKLEME-İNDİRME / TAŞIMA-NAKLİYE İŞLERİ KEŞİF NOTLARI: A. NET MEKANİK-ELEKTRİK KEŞİF & PROJELENDİRME BULUNMAMAKTADIR… B. KÜMÜLATİF OLARAK TÜM İŞ KAPSAMI İLE İŞİN FİYATLANDIRMASI UYGUNDUR Kİ HANGİ VANA VE/VEYA CİHAZLARIN YENİLECEĞİ TAM OLARAK BELLİ DEĞİLDİR… EK FİYATLANDIRMA OLACAKTIR. The art of Engineering Merkez İletişim Proje Ofisi: Levent Sitesi I-7 Blok Pbx : +90 216 395 20 34 Gsm: +90 532 163 62 90 E-Mail: Info@BerrIndustry.com Skype: Berr.Industry w w w . B e r r C o n s u l t i n g . c o m