Annual Report
Transkript
Annual Report
2011 IZMIT WASTE AND RESIDUE TREATMENT, INCINERATION AND RECYCLING CO INC. Annual Report Mustafa Kemal ATATÜRK (1881-1938) Founder of The Republic of Turkey. 2 - (İZAYDAŞ 2011 Annual Report) Photo: Eyüp Okan Kılmanoğlu – Izmit Bay - Tulips 3 - (İZAYDAŞ 2011 Annual Report) İbrahim KARAOSMANOĞLU, Kocaeli Metropolitan Mayor & Chairman of IZAYDAS Board 4 - (İZAYDAŞ 2011 Annual Report) Dear fellow countrymen, This report, covering the activities of IZAYDAS in 2011, one of the important enterprises of our Metropolitan City of Kocaeli, is in fact the reflection of the efforts, labour and devotedly work of hundreds of persons on paper. By this report, the long distance achieved by IZAYDAS is unrolled. With the works realized by us, modern landfill areas have taken the place of wild storage areas, dumpside fires, which caused great environmental disasters experienced in previous periods, have been eliminated. IZAYDAS has been advanced by the realized renewal works and investments and reached record figures on issues like the amount of burnt waste and the energy generated from wastes. This success belongs, not only to our colleagues, abut also to our precious countrymen, who supported us in any subject. IZAYDAS, experiencing its most efficient period since the date of its foundation, has responsibilities against primarily Kocaeli and also whole Turkey. Until today, we have accepted total 465.646 tons of hazardous waste in order to be burnt and stored. We have, lead in first instance by Kocaeli, prevented that such much hazardous materials contaminated our country’s soil, made very great contributions to the environment. And we have also provided a great plus value to country economy by generating 147 Million 342 Thousand 800 kWh electricity from the wastes we disposed. We have supplied 57 Million 324 Thousand kWh of the energy we generated to the national system and consumed the rest of it within the operation of the facility. Only in 2011, we have disposed 29 Thousand 900 tons of waste by incineration. We have generated 20 Million 733 Thousand kWh electricity as a result of this. We have sold 11 Million 696 Thousand kWh electricity and gained an income. On the other hand, we achieved great success in the landfilling of domestic and excavation wastes. Beside this, İZAYDAŞ had also great success in the collection and disposal of medical wastes and marine wastes. Dear fellow countrymen, I congratulate everyone, from the personnel at the lowest level to the top directors, who have realized all these with self-devotion. I herald that İZAYDAŞ, which became a leader and sample establishment for Turkey by the investments we made, will make a distinguished name for itself with new projects in 2012, too, and greeting you with love and respect…… İbrahim KARAOSMANOĞLU Kocaeli Metropolitan Municipality Mayor İZAYDAŞ Board Chairman 5 - (İZAYDAŞ 2011 Annual Report) Muhammet SARAÇ, General Manager 6 - (İZAYDAŞ 2011 Annual Report) Dear All, 2011 was a year, in which we achieved important successes with tremendous excitement and work. We were appreciated, approved and applaused. All these successes are realized with the self-devoted efforts of all of our employees. Therefore, at the beginning of my words, I want to thank them for having believed and succeeded. As İZAYDAŞ, our constancy in terms of sustainable growth is remarkable. İZAYDAŞ will strengthen its commitment to reach its goals also in the coming period by adding values to its standards in the frame of its vision on its customers, employees and the society and will focus on developing the most creative solutions for its customers. It will continue with its successful works by the same determination in 2012, too. We have accepted the most amount of waste this year and generated the most amount of energy this year. We have started 2012 assertively with the successes of 2011. I think that especially this year our company will rise to a different phase. Along with the support of our employees, it will be the first goal of upcoming years to carry İZAYDAŞ without compromising from its current position to a higher point with each step. Beside this, I can’t pass without mentioning. Whilst the customer satisfaction of İZAYDAŞ was 80,6% in 2010, according to performed questionnaire results, customer satisfaction is realized as 83,7% in 2011. Our works, based on customer satisfaction, which we started in 2009 and obtained their results, continue to show us its favor. We felt that were always in harmony with our employees and customers and I’m sure that this harmony will continue this year. İZAYDAŞ, which rose with this synergy until today, will continue the same way in future. Hereby I want to thank, lead by our customers, to our Board Chairman Mr. İbrahim KARAOSMANOĞLU, the Members of the Administrative Board, the authorized of the Kocaeli Metropolitan Municipality and all our shareholders, who have given us countenance and support. Muhammet SARAÇ General Manager 7 - (İZAYDAŞ 2011 Annual Report) OUR VISION “To be a leading waste elimination plant in the sector by uniting our experiences with technology, and also with continuous development, being environmentally and industrially friendly, and customer oriented.” OUR MISSION “To develop environmental awareness, produce solutions and effective applications in waste utilization and disposal in order to support sustainable environment and healthy society.” 8 - (İZAYDAŞ 2011 Annual Report) Organization Structure 9 - (İZAYDAŞ 2011 Annual Report) İZAYDAŞ – Izmit Waste and Residue Treatment, Incineration and Recycling Co Inc. İZAYDAŞ was established in May 1996 by the Metropolitan Municipality in order to operate the projects in the frame of the Izmit Integrated Environment Project. İZAYDAŞ realizes in the frame of the Integrated Environment Project also the management of; The Clinical and Hazardous Waste Incineration and Energy Generation Plant and The Landfill Areas, The Waste Collection Work from Vessels Within the Sea Borders of the Kocaeli Metropolitan Municipality and The Excavation Areas. İZAYDAŞ, as the first waste disposal plant of Turkey, is, whilst providing the disposal of wastes on one hand, provides benefits to the country economy by generating electrical energy on the other hand. Between 1997-2011, total 253.613.833 kg hazardous wastes were accepted to the facility and 246.183.186 kg of these are disposed by incineration. During the incineration of these wastes, 147.342.800 kWh electricity was generated and 57.324.000 kWh of it was sold to TEİAŞ. In 2011, 29.900 tons of waste are disposed by incineration in exchange to 20.733.800 kWh electrical energy is generated. 11.695.600 kWh of the generated energy is sold to TEİAŞ. Between 1997-2011, 3.106.028 tons of domestic and household waste, 297.485 tons of domestic industrial waste are accepted to the Solaklar Domestic Waste Landfill Area and 203.064 tons of hazardous waste are accepted to the Hazardous Waste Landfill Area. In 2011, 20.174 tons hazardous waste, 441.004 tons domestic waste, 48.704 tons industrial waste are stored and disposed at the Solaklar Landfill Area. And at the Dilovası Landfill Area, 88.488 tons domestic waste and 22.070 tons industrial waste are stored and disposed. İZAYDAŞ has the ISO 9001:2008 Quality Management System, the ISO 14001:2004 Environment Management System, the OHSAS 18001:2007 Occupational Health and Safety Management System and the ISO/IEC 17025 Laboratory Quality Management System certificates. İZAYDAŞ is a member of the; European Union for Responsible Incineration & Treatment of Special Waste (EURITS), Turkish Quality Society (KALDER), Kocaeli Chamber of Industry (KSO,) Kocaeli Chamber of Trade (KOTO), Chamber of Marine Trade – (DTO), Turkish Cogeneration and Clean Energy Technologies Society YERELSEN Employer Union 10 - (İZAYDAŞ 2011 Annual Report) İZAYDAŞ Incineration Plant INCINERATION PLANT UNIT 2010 Received Waste At The Plant Burnt Waste At The Plant tons tons 22.042 21.334 35.113 29.900 Generated Electricity Purchased Electricity kWh kWh 13.384.100 1.332.270 20.733.800 976.000 Consumed Electricity kWh 9.227.580 10.316.600 Sold Electricity Slag kWh tons 5.951.790 6.217 11.695.600 10.092 Filter Press Cake tons 1.582 1.797 Ash tons 350 317 SOLAKLAR STORAGE AREA UNIT Hazardous Waste tons 22.286 20.174 Domestic Quality Industrial Waste tons 54.259 48.704 Domestic Waste tons 442.633 441.004 DİLOVASI STORAGE AREA UNIT 2010 2011 Domestic Quality Industrial Waste tons 21.041 22.070 Domestic Waste tons 42.970 88.488 TRANSPORTED WASTE UNIT Hazardous Waste tons 1.620 2.981 Waste Oil tons 812 934 KHH Marine Transport Bilge/Sludge tons 108 112 Derince Harbour Bilge/Sludge tons 577 579 2010 2010 11 - (İZAYDAŞ 2011 Annual Report) 2011 2011 2011 Integrated Management System Third Party Audits In 2011, we were audited more by our customers in the frame of supplier audits. The requirements of the management systems, lead by environment, OHS applications, are inquired, good practices are shared and gaining is provided. AKKİM supplier audit on June 28th, 2011 Dow Corning Kimya San. ve Tic. Ltd. Şti. int. waste management supplier audit, October 26th, 2011 USA originated independent audit company on behalf of Corning Kablo Sistemleri on October 31st, 2011. Environmental Management System Temporary Operation Permission As of July 19th 2011, the necessary proceedings in order to obtain the Temporary Certificate of Activity in the frame of the Environment Approval/License Application at the Ministry for Environment and Urban Planning are completed and the application is made in electronic environment. Upon examination of the application, it is approved by the Ministry for Environment and Urban Planning to supply a Temporary Certificate of Activity, valid until August 22nd 2012. The necessary works for a license renewal in the frame of the Temporary Certificate of Activity are initiated and the license application will be made within the process. 12 - (İZAYDAŞ 2011 Annual Report) LABORATORY As a result of the application regarding the ministry qualification audits are performed by the Ministry for Environment and Urban Planning/Environment Reference Laboratory on May 30th-31st, 2011. These audits resulted successful and new parameters are added to the scope upon recommendations of the audit team during the audit. Method validation and measurement indeterminacy studies are performed for these added parameters and the ENVIRONMENT MEASUREMENT AND ANALYSIS PREQUALIFICATION CERTIFICATE is obtained from the MINISTRY FOR ENVIRONMENT AND URBAN PLANNING on July 22nd, 2011. The audit, performed by TÜRKAK on September 21st-22nd-23rd 2011, is completed successfully. Our laboratory received on December 22nd 2011 the TÜRKAK Accreditation Certificate and our analyze parameters within the scope are published on the TÜRKAK website at www.turkak.org.tr and the İZAYDAŞ website at www.izaydas.com.tr. As of the end of December 2011 total 8.187 analysis are made at the laboratory, consisting of; 391 Declaration Analysis, 3814 Waste Acceptance Analysis, 3982 Operation Analysis. 13 - (İZAYDAŞ 2011 Annual Report) FINANCIAL AND ADMINISTRATIVE AFFAIRS İZAYDAŞ has achieved an EBIT-DA of 9.288.086,73 TL as of the period 2011/2012. The year-end net profit is realized as 7.425.017,72 TL. It has paid 1.863.069,01 TL tax for 2011 ACCOUNTING The Ordinary General Assembly for 2010 was held on March 22nd 2011. On March 28th 2011, the Dilovası Branch, and on October 17th, the Derince Branch are opened. İZAYDAŞ’s income sources are ordered as follows: Incineration of Hazardous Wastes Industrial Waste Landfilling Hazardous Waste Landfilling Inert Waste Landfilling Special Processes of Wastes Municipality Domestic Waste Landfilling Industry Domestic Waste Landfilling Excavation Wastes Storing Energy producing Marine Vessel collecting and disposal Laboratory activities Other activities Our Administrative Board Structure as of December 31st, 2011: Administrative Board Chairman: İbrahim KARAOSMANOĞLU Administrative Board Vice-Chairman : M.Zekeriya ÖZAK Administrative Board Member : Ömer POLAT Administrative Board Member : Taha Erdinç BÜLBÜL Administrative Board Member : Hikmet KARAASLAN Administrative Board Member : Ergün BERDAN Administrative Board Member : Doğan EROL 14 - (İZAYDAŞ 2011 Annual Report) CURRENT PERIOD 2007 (TL) CURRENT PERIOD 2008 (TL) CURRENT PERIOD 2009 (TL) CURRENT PERIOD 2010 (TL) CURRENT PERIOD 2011 (TL) 38.105.644,74 44.511.204,13 47.422.413,22 44.169.214,89 60.321.863,72 126.599,88 53.094,81 31.974,98 105.237,02 76.796,50 C- NET SALES 37.979.044,86 44.458.109,32 47.390.438,24 44.063.977,87 60.245.067,22 D- SALES COST (-) 22.629.928,19 31.133.262,96 35.972.493,85 40.000.459,87 45.732.536,01 GROSS SALE PROFIT OR LOSS 15.349.116,67 13.324.846,36 11.417.944,39 4.063.518,00 14.512.531,21 E- OPERATION COSTS (-) 5.823.751,38 5.566.822,82 6.849.343,24 4.930.613,51 5.208.171,55 OPERATION PROFIT OR LOSS 9.525.365,29 7.758.023,54 4.568.601,15 -867.095,51 9.304.359,66 F- ORDINARY INCOME & PROFIT FROM OTHER ACTIVITIES 206.437,34 190.944,61 6.761.631,36 3.210.705,82 762.544,57 G- ORDINARY COSTS & LOSSES FROM OTHER ACTIVITIES 127.754,37 913.726,16 860.395,49 435.127,77 176.615,43 120.051,36 22.617,17 2.832.496,21 2.253.560,47 235.833,82 9.483.996,90 7.012.624,82 7.637.340,81 -345.077,93 9.654.454,98 İZAYDAŞ 2007-2011 COMPERATIVE INCOME TABLE A- GROSS SALES B- SALE DISCOUNTS(-) H- FINANCING COSTS (-) ORDINARY PROFIT AND LOSS I- EXTRAORDINARY INCOME AND PROFIT 0 0 57.980,20 5.950,00 0 J- EXTRAORDINARY COST AND LOSS (-) 3.183.607,56 422.772,43 2.274.294,85 812.093,21 366.368,25 PERIOD PROFIT AND LOSS 6.300.389,34 6.589.852,39 5.421.026,16 -1.151.221,14 9.288.086,73 PERIOD NET PROFIT OR LOSS 1.896.799,38 1.378.358,49 1.509.669,80 A- GROSS SALES 4.403.589,96 5.211.493,90 3.911.356,36 K- PERIOD PROFIT TAXES AND OTHER LEGAL LIABILITIES 1.863.069,01 -1.151.221,14 HUMAN RESOURCES Labor Statistics The number of employees at our entity as of December 31st, 2011 is given in the table below. December 31st 2009 December 31st 2010 December 31st 2011 General Management 9 9 9 Dep. Gen. Man. (Administrative) 6 6 1 Fin. and Admin. Dep. Gen. Man. DEPARTMENT 50 42 36 Marketing Management - 12 20 Purchase Management - 11 11 24 - - 1 12 19 65 62 62 Trade and Marketing Management Dep. Gen. Man. (Technical) (Plant Management) Incineration Plant Management 41 41 Landfill Areas Management 39 34 60 Technical Services Management 56 45 50 Advisor 4 4 4 External Duty 19 17 14 Total 273 254 265 Quit 25 21 3 Employed 19 2 14 15 - (İZAYDAŞ 2011 Annual Report) 7.425.017,72 Supportive Services Hazardous Waste Transport According to the Environment Act, The Directive Regarding the General Principles for Waste Management and the Directive Regarding the Control of Hazardous Wastes; wastes need to be transported by persons, bodies and companies having obtained a transport license from the respective governorship. İZAYDAŞ also provide hazardous waste transport services with 8 licensed vehicles and 10 certified drivers. As of the end of December 2011, İZAYDAŞ has provided its customers transport services of total 3.953 tons of hazardous wastes with its licensed vehicles, of which 933 tons were waste oil and 3.020 tons were hazardous waste. And the bilge and sludge amount transported to our facility from Derince Harbour with total 46 trips was 578 tons and that from Kocaeli Metropolitan Municipality – Transport were 112 tons by total 10 trips. Transported from Companies: Waste Oil Hazardous Waste Trips from Companies Derince Harbour Bilge/Sludge KMM Marine Transport Bilge Unit tons tons trips trips tons trips tons 2010 811,69 1.619,70 348 42 577,50 11 107,74 2011 933,62 2.981,10 535 46 578,60 10 112,00 In 2011 a new one joined to our licensed vehicles and a hazardous waste transport vehicle with a capacity of 3,5 tons is purchased. 16 - (İZAYDAŞ 2011 Annual Report) PURCHASING In 2011, total 35 tenders with a total contract value of 35.511.287,46 TL + VAT are realized. In 2011; Goods with a value of 2.506.120,05 TL, Services with a value of 2.515.410,62 TL, Construction Works with a value of 180.866,52 TL, Consulting Services with a value of 44.902,80 TL are purchased by the direct supply method. Marketing Participation to Fairs 2nd OSBÜK Environment Summit (February 24th-25th, 2011) Farmavizyon Medicine and Pharmacy Fair (April 08th-10th, 2011) OHSAD Common Solution in Health (April 20th-24th, 2011) Bursa TÜYAP Packaging-Automotive-Safety Fair (May 12th-15th, 2011) 7th International Recycling, Environment Technologies and Waste Management Fair (June 8th11th, 2011) 7th International Packaging Industry Fair (September 15th-18th, 2011) Chemistry Fair (October 30th, 2011) Customer Evaluation Meetings 1. 2. 3. 4. 5. 6. Adana-Mersin- Gaziantep- Eskişehir Organization GOSB Organization Pharma and Cosmetics Companies Organization Aegean Region Chamber of Trade (EBSO) Organization Visit of the Kocaeli Environment Consulting Companies Visit of the Istanbul Environment Consulting Companies 17 - (İZAYDAŞ 2011 Annual Report) Accepted Waste Quantities Waste Quantities Accepted to the Incineration Plant MONTH JANUARY FEBRUARY MARCH APRIL MAY JUNE JULY AUGUST SEPTEMBER OCTOBER NOVEMBER DECEMBER TOTAL 2010 (kg) 2011 (kg) 1.411.982 1.629.481 1.940.268 1.954.260 1.972.246 1.544.694 1.554.588 1.641.197 1.680.723 1.928.179 2.171.830 3.426.498 22.855.946 2.433.948 2.897.247 3.346.577 2.873.767 3.151.361 2.997.170 3.267.283 3.456.121 2.070.168 2.422.014 2.789.296 3.407.698 35.112.650 Waste Quantities Accepted for Landfilling (kg) SOLAKLAR LANDFILL AREA UNIT 2010 2011 Hazardous Waste Amount Tons 22.286 20.174 Domestic Quality Industrial Waste Amount Tons 54.259 48.704 Domestic Waste Amount Tons 442.633 441.004 DİLOVASI LANDFILL AREA UNIT 2010 2011 Domestic Quality Industrial Waste Amount Tons 21.041 22.070 Domestic Waste Amount Tons 42.970 88.488 18 - (İZAYDAŞ 2011 Annual Report) İZAYDAŞ Academy 1st Group Education As a public enterprise, guiding the sector, we have established an education program called “İZAYDAŞ ACADEMY” in order to transmit the knowledge and experience of our employees to the waste producers and shareholders by using our facilities and the necessary infrastructure is completed. With İZAYDAŞ ACADEMY, theoretical and practical education is provided for the employees in the environment units of waste producers and environmental engineering final year students on “Waste Management”. Education to 20 Kocaeli University Environment Engineering 4th class students is provided on December 23rd and 24th 2011 via the İZAYDAŞ Academy. Improvements Made in Order to Increase Waste Amount and Customer Satisfaction Discounted prices are applied to the companies which commit to send equal to or above 200 tons of hazardous waste in order to be disposed by incineration in 2011 to İZAYDAŞ. Discounted prices are applied to medical and cosmetic products producing companies provided that they commit to send their hazardous waste to be disposed by being burnt for 2011 to İZAYDAŞ. A software is developed for waste producers and many processes like waste inventory requests, date revisions, disposal requests can be performed via the system. The system can be accessed by following the “Inventory Form” link on the www.izaydas.com.tr homepage. Marine Services Approval of the Marine Waste Management Plan The plan we prepared in order to manage the wastes in the frame of MARPOL 73/78, resulting from the normal activities of marine vehicles using the harbours, shipyards, fisher shelters and yacht harbours within the border of Kocaeli Metropolitan Municipality is approved on January 12th 2012 by the ministry. 19 - (İZAYDAŞ 2011 Annual Report) Incineration Clinical and Hazardous Waste Incineration and Energy Generation Plant The operation principle of the plant with an incineration capacity of 35.000 tons/year is based on the disposal of hazardous wastes and clinical wastes like burnable plastic waste, used oils, medical and cosmetic waste, petro-chemistry waste, PVC, solvents, dye waste, adhesives and bondings, treatment sludge etc. from the industry by incineration. Incineration Plant License Parameters Waste Manu Bunker Drum Feed Medical Waste Feed Amount (2010) 2.200 kg/hour 400 kg/hour 100 kg/hour Feed Amount (2011) 3.300 kg/hour 400 kg/hour 100 kg/hour Burnable Liquid 1.000 kg/hour Aqueous Liquid 500 kg/hour 500 kg/hour Special Liquid 100 kg/hour 100 kg/hour Total 4.300 kg/hour 1.000 kg/hour 5.400 kg/hour Incinerated Wastes Among the wastes, accepted to be disposed by incinerating at the incineration plant according to the acceptance criterion as of the end of 2011, total 29.900 tons waste is disposed by incineration, which is compiled as; Solid Waste / Bunker : 20.188 tons, Drum Feed: 1.203 tons, Clinical Waste: 13 tons, Special Liquid: 453 tons, Aqueous Liquid: 2.009 tons, Combustible Liquid: 6.034 tons. In 2011, 227 tons fuel oil is used as additional fuel at the incineration plant. 20 - (İZAYDAŞ 2011 Annual Report) Solid Waste Drum Feed Clinical Waste Aqueous Liquid Burnable Liquid 427 827 4691 20.142 448 390 1.284 3.994 21.038 1.127 291 336 1.194 5.077 22.707 13.441 1.023 13 291 1.369 5.196 21.333 20.188 1.203 14 453 2.009 6.034 29.901 Year Unit 2007 tons 12.572 1.158 467 2008 tons 13.520 1.402 2009 tons 14.682 2010 tons 2011 tons Special Liquid Total Residue Waste And the resulting waste amount after the incineration process at our plant are as of the end of 2011 as follows: Slag : 10.092 Tons Wet Ash : 317 Tons Filter Press Cake : 1.797 Tons The wastes are disposed by being stored at the hazardous waste landfill area after being analyzed. Performance As of the end of 2011, the total operation time of the plant was 7.335 hours, stop time was 369 hours and planned maintenance stop time is realized as 1.056 hours. Energy Generation In 2011, 20.733.800 kWh electrical energy is generated from 29.900 tons of incinerated waste in the frame of the 49 years production license. 10.016.720 kWh of this is consumed at the plant, 11.699.740 kWh sold to TEİAŞ and 982.660 kWh electricity is purchased. 21 - (İZAYDAŞ 2011 Annual Report) Recycling Sterilization Plant Medical wastes from all health care facilities within the border of the province Kocaeli are disposed by İZAYDAŞ. Pathological and hazardous waste from healthcare facilities are disposed by being burnt and infectious waste are disposed by final landfilling after being sterilized. Medical wastes are sterilized with steam at 150°C degree under in average 5 bar pressure for 45 minutes at the Sterilization Plant. Biogas Plant Kocaeli Metropolitan Municipality has, in the frame of the “Biogas Generation from Plant and Animal Wastes and Its Usage at Integrated Energy Generation Systems” project, initiated by TÜBİTAK MAM and four universities as research organizations in 2007, completed the construction of the Biogas and Energy Generation Plant on the area of İZAYDAŞ. The commissioning works have started on April 14th 2011 and gas and fertilizer production at the plant is actually running 22 - (İZAYDAŞ 2011 Annual Report) Landfill Area Solaklar Landfill Area The Solaklar Domestic and Hazardous Solid Waste Sanitary Landfill have been erected in 1997 on a portion of 363.007 m2 of total 800.000 m2, allocated by the Ministry for Environment and Urban Planning. Domestic and solid wastes, accepted to the sanitary landfill, are transferred to the work area in the appropriate lot according to their type. There are six lots with a capacity of 3.163.000 m3 for domestic wastes and one lot with a capacity of 969.919 m3 for hazardous wastes. Distribution/ compaction processes are performed with work machines and coverage soil is applied on it in order to prevent odour and negative environmental conditions. This area, which will be greened upon completion of the landfill process, estimated to be in 25-32 years, will be returned to the Ministry for Environment and Urban Planning Hazardous Waste Lot On April 5th 2011, the Hazardous Waste Lot Operation Plan and the necessary documents are revized and an application is made to the Ministry for Environment and Urban Planning. On July 18th 2011, the “Sanitary Landfill Plant Approval Certificate” in order to be used in the scope of the Necessary Permissions and Licenses to be Obtained According to the Environment Act by the ministry. In 2011, 48.704 tons industrial waste, 20.174 tons hazardous waste is disposed by being stored at the sanitary landfill of İZAYDAŞ Solaklar landfill areas. 23 - (İZAYDAŞ 2011 Annual Report) Landfill Gas (LFG)/ Energy Generation Project The tender regarding Electricity Generation Plant Construction and Operation with Waste Gases (LFG) of the İZAYDAŞ Solaklar and Dildovası Domestic Solid Waste Sanitary Landfills is made on June 26th 2011. The contractor company has performed measurements in order to establish the maps of the current situation of the Solaklar and Dilovası landfills. License and project preparation works are completed. Plant infrastructure regulations are completed. Manifold perimeter line connections are completed. Wellhead mountings are proceeding. 24 - (İZAYDAŞ 2011 Annual Report) (December 2011) Waste Characterizations Summer and winter period waste characterization works for 2011 regarding 12 district municipalities at the Solaklar and Dilovası landfills are performed. Groundwater Exploration Works Exploration works by drilling total six ground wells at Dilovası and Solaklar due to the requirement to perform measurements with at least one point at the groundwater source and with at least two points downwards of it, where the waste will be stored in order to determine the effects of the waste to be stored on groundwater in accordance to the Directive Regarding Sanitary Landfill with Waste. The organization works around the well are completed. 25 - (İZAYDAŞ 2011 Annual Report) DeodorizationWorks at the Landfill Area Regarding odour, the technical specifications for the construction of odour barriers to routes, by which odour might reach settlement areas and the purchase request is made. An odour barrier is established on the route indicated below. The system is enabled on August 9th 2011. Dilovası Domestic Waste Landfill Area An 32.000 m2 plot, established by the Kocaeli Metropolitan Municipality, is provided to İZAYDAŞ for operation as of 2007. The domestic quality industrial wastes, accepted to the plant, are applied distribution/ compaction processes with work machines and covered with coverage soil in order to prevent odour and negative environmental conditions 26 - (İZAYDAŞ 2011 Annual Report) Fixed Radioactive Material Detector Device On October 26th 2011, a fixed radioactive material detector device is added to the weighbridge entrance. In 2011, 88.488 tons domestic, 22.069 tons industrial waste are disposed by being stored at the Dilovası sanitary landfill area. Excavation Waste Storage With the authorization by the Kocaeli Metropolitan Municipality, İZAYDAŞ has also added the operation of excavation areas into its entity. İZAYDAŞ, who is operating the excavation areas in the Çayırova, Sarp Deresi, Gebze, Hereke, Üçtepeler and Doğantepe regions, continues with its works in order to establish new areas. Since the Çayırova excavation area will be filled by March and the Doğantepe Kirazdere excavation area will be filled by October, the works in these areas are completed. These areas will presented to the service of the population as green and recreational areas after being filled up. Waste Acceptance Planning Wastes, sent to the incineration and landfill plants are accepted in the frame of the İZAYDAŞ waste acceptance criterion. The pre-treatment data by the Waste Acceptance/Planning unit as of the end of 2011 is as below: Packaged Liquid Waste Pressing Amount: 83.645 kg, Waste Amount After Drum Separation Process: 162.252 kg, Plastic Packaging Amount Sent To Recycling: 44.900 kg, Metal Barrel Amount Sent To Recycling: 295.160 kg, Washed Isocynate Barrel Amount: 37.500 kg, At The Pre-Treatment Area Used Plastic Barrel Amount: 4.525 pcs, Wire Cage Separation Process: 2.784 pcs, Washed Isocynate Barrel: 1.875 pcs. As of the end of 2011, 110 companies which had sent wastes except the waste acceptance criterion are warned in written. And 63 vehicles, not complying with the waste acceptance criterion, are not accepted to the plant and sent back to the waste producer company. 27 - (İZAYDAŞ 2011 Annual Report) OHS Accidents The number of minor occupational accidents is recorded as 28 as of the end of December 2011. The lost work days due to occupational accidents is recorded as 2 due to an accident of the personnel of a contractor company and there were no lost work days due to the other 27 accidents. The number of the accident-free days at our plant are tracked on our board above the shift supervision. When there should be 2 or more lost work days due to accidents of the İZAYDAŞ personnel, so the board is being reset. Our record of 466 days is broken on December 27th 2011 by many improvements made during the year and the rapid increase of the work safety awareness The number of days without any occupational accident is recorded as 470 by the end of the year. OHS Commitee Meetings On the third Wednesday of each month the İZAYDAŞ Occupational Health and Safety Commitee Meeting are held at 9:30 am in accordance with Article 80 of the “Labour Act” Nr. 4857 and the related introduced “Directive Regarding Occupational Health and Safety Commissions”. The commission meetings are announced with invitations to the commission member 48 hours in prior by indicating the meeting date, time and place. The meeting agenda is prepare by considering the suggestions of the commission members, too. Along with the commitee members, also the attendance of personnel from different units is provided to the commitee meetings each month. 28 - (İZAYDAŞ 2011 Annual Report) st The December OHS Commission Meeting on December 21 2011 Maintenance During 2011, total 1.550 general tasks, failure repair, production and revision works, consisting of; 828 Mechanical Failure Maintenance Works, 123 Electrical Failure Maintenance Works, 205 Instrument Failure Maintenance Works, 394 Vehicle Failure Maintenance Works and total 2.927 periodical and planned maintenance tasks, consisting of; 1014 Mechanical Maintenance Works, 597 Elektrical Maintenance Works, 353 Instrument Maintenance Works, 963 Vehicle Maintenance Works. Information Technology Excavation Storage area Management System Software is put into use. Customer Services Inventory Form is designed and Customer Information Report screens are prepared and presented to use. Sharepoint Portal Project (intranet) is put into use. It is continued with application improvement works. Upgraded from Exchange Server 2007 to Exchange Server 2010. Laboratory Data Backup Project is completed and provided that the laboratory data is backed up both centrally and unit intern. Usage of e-signature is initiated. The fax server is transferred to the new virtual server. Common Printer Project is initiated and started to used common printers. The new version of the Call Record Software for the Telephone Switchboard. The establishment of the Meteorology Station at the Dilovası Domestic Solid Waste Sanitary Landfill Plant. The maintenance of the fibre-optic network in the plant is performed and the fibre-optic terminations and converters of the Waste Acceptance Office, Maintenance Supervision Office, Duty Supervision Office are renewed. Total 1085 service tasks, consisting of 442 System Technical Services, 202 Software Technical Services, 442 Information Technologies Technical Support Services. 29 - (İZAYDAŞ 2011 Annual Report) Attended Organizations As İZAYDAŞ, Turkey’s first waste disposal plant and still the one with the largest capacity, we always strive to meet with waste producers at any opportunity with our increasing capacity and for the benefit of waste producers initiated innovations. IIIrd Energy Efficiency Congress, March 31stApril 2nd Waste Management Symposium, April 16th-21st DOMİF'11 İstihdam Fuarı 5-6 Mayıs Ergene Basin Action Plan Meeting, May 6 th IVth Energy Efficiency and Quality Symposium, May 12th-13th Kocaeli Culture, Art, Entertainment Fair, May 27th-April 4th International Recycling, Environment and Waste Management Fair, June 9th-12th Environment Activities, June 5th Packaging Fair, September 15th-18th EurAsia Chemistry Fair, October 27th-30th International Energy From Waste Symposium, November 3rd-4th EurAsia Waste Management Symposium, November 14th-16th Information Meeting On Disposal of Hazardous Wastes to Industrialists in Izmir ISO Sustainable Environment Friendly Product and Application Awards Ceremony 30 - (İZAYDAŞ 2011 Annual Report) Clean Environment, Healthy Society Solaklar Köyü Mevkii, P.K. 66 41001 İzmit / Kocaeli Tel: 0262 316 60 00 Faks: 0262 316 60 50 www.izaydas.com.tr 31 - (İZAYDAŞ 2011 Annual Report)