fiARDON MAK‹NASI RAISING MACHINE
Transkript
fiARDON MAK‹NASI RAISING MACHINE
RAISING MACHINE fiARDON MAK‹NASI Company Profile fiirket Profili Trade is an Italian company which represents a group of companies not only operating in textile machinery sectorbut also others as well. It has always acted as a partner in search for integrated solutions for setting up textile systems in spinning, weaving and finishing. Started with business focusing to providing support for Turkish market during its development phase, overseeing the search in Europe and particularly, the Italian market for the technological opportunities requested by its customers who felt the need to boost the quality of their production in order to improve their competitive edge. This created a solid support structure for the installation of the systems sold, as well as the provision of staff training, spare parts and after-sales service, all of which could guarantee customers the value of their investment. Its scale as an operator in the Turkish market led the company to embark on the creation of an independent local production unit. This was achieved in collaboration with an Italian manufacturer that initially formulated the production methods and models repeated Italian process, as well as overseeing personnel training. Working in close contact with a rapidly expanding market, which by then, had been obliged to improve its level of quality, offered HAS Trade the opportunity to plan, carry out and test its own solutions, based on past experience, which are now offered to the worldwide market. In order to guarantee the agreed level of quality, and in order to compete with the quality of the equipment distributed until then, a separate production unit was established for mechanical components. The latter is fitted with first-rate equipments, both for processing sheet metal using laser-cut systems and CNC machines with a complete range of turning and milling machinery and machining both large-sized and small parts using work centres. In order to optimise both the variety and capacity of its production, the mechanical construction company works in different sectors, benefiting from the opportunity to broaden its experience and improve the general quality of its production dedicated to textile machinery. The existence of this complex reality led to collaborate with European manufacturers who spotted the potential and established collaborations resulting in the production of parts for their systems. In particular, the group developed its own lines for spreading plants produced and installed in different countries worldwide. This experience led to the flat rameuse for traditional textile finishing that is now marketed internationally by HAS Trade. These new production facilities backed by the original support structure for installation and after-sales service now represent an expert and reliable partner for operators worldwide, since they can guarantee the high quality of products distributed and an expert and reliable after-sales organisation to protect the value of the investments made. Together, the companies forming the Group occupy three separate production units, covering 70.000 square metres, having 18.000 square meters closed area. www.hastrade.com Trade sadece tekstil makineleri sektöründe de¤il di¤er sektörlerde de faaliyet gösteren bir ‹talyan grup firmas›d›r. ‹plik, örme ve terbiye ifllemleri için tekstil sistemleri kurmak amac›yla entegre çözümlerin araflt›r›lmas›nda her zaman bir ortak olarak hareket etmifltir. Geliflme süreci s›ras›nda, Türk piyasas› için destek sa¤lamaya odaklanm›fl ve rekabet güçlerini art›rmak için üretimlerinin kalitesini yükseltme ihtiyac› hisseden müflterileri taraf›ndan istenilen teknolojik imkanlar için Avrupa'daki, özellikle ‹talyan piyasas›ndaki aray›fl› gözlemleyerek, ifl yapmaya bafllam›flt›r. Bu, sat›lan sistemlerin kurulumu, personel e¤itimi ve parça ile sat›fl sonras› hizmet tedariki için sa¤lam bir destek yap›s› yaratm›flt›r ki bunlar›n hepsi de müflterilere yat›r›mlar›n›n de¤erini garantilemektedir. Türk piyasas›nda üstlendi¤i hacim ba¤›ms›z bir yerel üretim birimi oluflumu üzerine yönelmesine neden olmufltur. Bunu hem ‹talyan prosesini tekrar eden hem de personel e¤itimini kapsayan üretim yöntemleri ve modellerini formüle etti¤i bir ‹talyan üreticisi ile birlikte baflarm›flt›r. Kalite seviyesini yükseltmek zorunda olan ve h›zla geniflleyen bir piyasa ile yak›n bir flekilde çal›flmak HAS Trade firmas›na geçmifl deneyimlerine dayanarak flu anda dünya çap›nda sunulan kendi çözümlerini planlamak, yürütmek ve test etmek için bir imkan sunmufltur. Üzerinde anlaflma sa¤lanan kalite seviyesini garantilemek ve o zamana kadar da¤›t›lan ekipmanlar›n kalitesi ile rekabet edebilmek için ayr› bir üretim birimi mekanik bileflenler için kurulmufltur. Bunlardan ikincisi komple torna ve frezleme makineleri ile ifllemek için lazer kesme sistemleri ve CNC imalat makinalar› kullan›larak çelik plakalar› iflleme ve çal›flma merkezleri kullan›larak hem büyük çapl› hem de küçük parçalar› ifllemek için birinci kalite ekipmanlarla donat›lm›flt›r. Üretim kapasitesini ve çeflitlili¤ini optimize etmek için bu mekanik konstrüksiyon firmas› farkl› sektörlerde çal›flarak deneyimlerini geniflletme ve tekstil makinelerine adanan üretiminin genel kalitesini yükseltme f›rsat›n› yakalamaktad›r. Bu kompleks realitenin varl›¤› potansiyeli fark eden ve sistemleri için parçalar›n üretimine neden olan iflbirlikleri kuran Avrupal› üreticiler ile ortak çal›flmalara imkan sa¤lam›flt›r. Özellikle, grup dünya çap›nda farkl› ülkelerde üretilen ve kurulan tesislere sunmak için kendi makina imalat hatt›n› gelifltirmifltir. Bu da flu anda HAS Trade taraf›ndan uluslararas› olarak pazarlanan, geleneksel tekstil terbiyesi için ram makinas› ortaya ç›karm›flt›r. Kurulum ve sat›fl sonras› hizmeti için orijinal destek yap›s› taraf›ndan desteklenen bu yeni üretim olanaklar› dünya çap›nda uzman ve güvenilir bir partneri temsil etmektedir çünkü hem da¤›t›lan ürünlerin yüksek kalitesini hem de yap›lan yat›r›mlar›n de¤erini korumak için güvenilir sat›fl sonras› organizasyonunu garantilemektedirler. Bununla birlikte Grubu oluflturan flirketler 18.000 m2'si kapal› olmak üzere 70.000 metre karelik üç ayr› üretim birimini kullanmaktad›r. Raising Machine fiardon Makinas› Raising Machine which is produced by Has has been developed a result of the experiments and experiences gained during the production of textile finishing machines. Furthermore, it ensures absolute customer satisfaction. Control panel has been designed in a special manner in order to ensure ease of use for operators; it comprises two different parts. The first part is a huge liquid crystal display unit by which the programs are made and motions are monitored as graphics, whereas the second part, the serigraphic part, consists of the buttons that control all of the functions. Each drum comprises 20-24-28 rollers whose lengths vary according to the working width, and has a speed control that can be changed independently. Additionally, thanks to the drums whose directions of rotation can be changed, the same side is raised for twice and the front and back sides are raised for once before the fabric comes out of the machine. The speed of the pile and counter pile rollers is adjustable. No damage occur on the fabric thanks to the pneumatic stretching applied to the belts. When the fabric speed and drum cycles change during the operation and stop time of the machine, raising effect is automatically kept constant. It is possible to zero the raising effect just by one button at the time of fabric transfer and to restore it by pushing the same button once more. Moreover, it is possible to control all drag rollers which are placed on the machine, thus make them move in the desired direction. Additionally, it is possible to run the drum and drag rollers just by one button although the rollers are inert. Thanks to this specification, it is very easy to supply the machine with the first fabric or to transfer any damage. The synchronization of the drag rollers between two drums and accordingly the fabric speed is ensured by a dancing roller. The piles accumulated on the cylinders are easily removed by the wire brushes located on both drums. The synchronization of the drum and the wire brushes is controlled by "brush synchronization unit" and "plc". In the event that the synchronization is disrupted, the machine automatically comes to a stop. Each drum has an individual suction places. These ways are interconnected by a single output and attached to the suction unit with four scales which is assembled to the back of the machine. The stretch of the treated fabric is adjusted by a dancing roller by the medium of a swing assembly. Finally, the fabric comes out of the machine either in a folded manner into a conveyor or in a rolled up manner into the frame roll up unit. When it is folded, the length is adjustable. All fabric drawing rollers which are located in the input and output areas of the swing assembly can operate independently in desired direction although the machine is inert. Has üretimi olan fiardon Makinas›, finisaj makinalar› üretim denemeleri ve tecrübeleriyle elde edilmifl olup maksimum müflteri memnuniyeti sa¤layan bir makinad›r. Kumanda paneli operatörün kullan›m kolayl›¤› bak›m›ndan özel olarak dizayn edilmekte ve iki k›s›mdan meydana gelmektedir. ‹lk k›s›m programlar›n yap›ld›¤› ve hareketlerin grafik olarak izlendi¤i büyük bir likit kristal ekran, ikinci k›s›m tüm fonksiyonlara kumanda eden dü¤melerin bulundu¤u serigrafik bölümdür. Her bir tambur, uzunlu¤u çal›flma enine ba¤l› olarak de¤iflen 2024-28 adet silindirden oluflmufl olup, birbirlerinden ba¤›ms›z olarak de¤ifltirilebilen h›z kontrolüne sahiptir. Ayr›ca dönüfl yönleri de¤ifltirilebilen tamburlar sayesinde kumafl makinadan ç›kmadan ayn› yüzü iki defa , ön ve arkas› birer defa flardonlan›r. Koparma ve tarama silindirlerinin h›zlar› ayarlanabilir olup, kay›fllara uygulanan pnömatik gergi sayesinde de kumaflta k›r›lma ortadan kald›r›l›r. Makinan›n çal›flma ve durma zamanlar›nda kumafl h›z› ve tambur devirleri de¤iflti¤inde flardon efekti otomatik olarak sabit tutulur. Kumafl geçifl an›nda flardon efektini tek bir dü¤me ile s›f›rlamak, ayn› dü¤meye tekrar basarak eski haline getirmek mümkündür. Makina üzerinde bulunan tüm çekim silindirlerine istenilen dönüfl yönüne göre kumanda etmek mümkündür. Ayr›ca tek bir dü¤me ile silindirler durur vaziyette, tambur ve çekim silindirleri çal›flt›r›labilir. Bu özellik sayesinde makinaya ilk kumafl vermek veya herhangi bir y›rt›k yer geçirmek çok kolay olur. ‹ki tambur aras›ndaki çekim silindirlerinin buna ba¤l› olarak da kumafl h›z›n›n senkronizasyonu bir balerin silindiri taraf›ndan sa¤lanmaktad›r. Her iki tamburda bulunan temizleme telleri sayesinde kozalak üzerinde biriken tüyler kolayca al›n›r. Tambur ve temizleme telleri aras›ndaki senkronizasyon , brush synchronisation unit ile plc taraf›ndan kontrol edilir. Senkronun bozulmas› halinde makine otomatik olarak stop eder. Her bir tambur için emifl hazneleri ayr› olup, tek bir ç›k›flla birlefltirilip makinan›n arka taraf›na monte edilen dört kefeli emifl ünitesine ba¤lan›r. ‹fllem gören kumafl sallama tertibat› vas›tas›yla gerginli¤i bir balerin taraf›ndan ayarlan›p, iste¤e ba¤l› olarak araba içine boyu ayarlanabilir katlama veya dog silindirine sarma fleklinde makinadan ç›kar. Sallama giriflinde ve ç›k›fl›nda bulunan tüm kumafl çekim silindirleri makine dururken de birbirinden ba¤›ms›z olarak istenilen yöne do¤ru çal›flma özelli¤ine sahiptir. www.hastrade.com Simplex / Doublex Raising Machine Tek / Çift Katl› fiardon Makinas› Anti-Static Bar Eliminates static current and ensures safe handling of fabric Anti-Statik Çubuk Özellikle polyester kumafllarda oluflan statik elektri¤i gidermek için kullan›lmaktad›r Machine Model Spiral Expanders Chrome coated expanders set to expand and uncurling the fabric Simplex Duplex Working Width RCM - Knit/Woven - Örgü/Dokuma 20 20/24 2200-2400 mm RCM - Knit/Woven - Örgü/Dokuma 24 24/24 1800-2400 mm RCM - Knit/Woven - Örgü/Dokuma 28 28/28 2000-2400 mm RCM-5C - Knit/Örgü 24 - 2400 mm RCM - Blanket/Battaniye 24 - 2600-3400 mm RCM - Flannel/Flanel 24 - 2600-3400 mm Spiral Aç›c›lar Krom kapl› aç›c›lar kumafl›n k›vr›lmadan aç›lmas›n› sa¤lar Cleaning Brush Specially designed to prevent damages on raising fillets, fabric & cleaning brushes Dancing Roller Precision tension control in between drums Balerin Silindiri iki tambur aras› hassas tansiyon kontrolü www.hastrade.com Temizleme F›rças› Senkronizasyon bozuldu¤unda flardon tellerine, kumafla ve temizleme f›rçalar›na zarar gelmesini önleyen özel dizayn Kumafl Merkezleme Kumafl giriflindeki fotosel kontrollü merkezleyici, kumafl›n tambur üstünde ayn› bölgede flardonlanmas›n› sa¤lar Fabric Centering Device A photocell controlled device is set at the inlet of the machine and provides to raise the fabric at the same location Combing Machine Tarama Makinas› Combing Machine ➣ PLC automation control ➣ 4-point tension control on drum ➣ Inverter controlled drag cylinders ➣ Special designed drag cylinder to avoid fabric marks and weft distorsions Tarama Makinas› ➣ PLC otomasyon kontrolü ➣ Tambur üzerinde 4 de¤iflik yerden tansiyon kontrolü ➣ ‹nverter kontrollü çekim silindirleri ➣ Kumafl k›rma ve katlamas›n› önlemek amac›yla özel dizayn çekim silindiri Combing machine Tarama Makinas› Blanket / Flannel Machine ➣ Special design drum and raising cylinders ➣ Special design drag cylinders ➣ Maintenance free double bearing system Battaniye / Flanel Makinas› ➣ Özel dizayn tambur ve kozalaklar ➣ Özel dizayn çekim silindirleri ➣ Bak›m gerektirmeyen çift rulman sistemi Wide Width Raising Machine Genifl En fiardon Makinas› Tandem line Tandem hatt› Slat Expander Atlatmal› Aç›c› www.hastrade.com Technical Drawings Teknik Çizimler Combing machine Tarama makinas› Woven Line Dokuma Hatt› Blanket Line Battaniye Hatt› Wool Line Yünlü Hatt› Polar Fleece Line Örgü Polar Hatt› www.hastrade.com Technical Specification (for Duplex) Teknik Özellikler (Duplex için) RAISE CARE 2000 mm 2200 mm 2400 mm Basic Machine / Ana Makina No. of drums/ Tambur say›s› No. of rollers / Kozalak say›s› Roller width / Kozalak geniflli¤i Max. fabric width / Kumafl geniflli¤i Noise level / Gürültü seviyesi pc. pc/drum mm (inch) mm (inch) dB/A 2 24 2000 (79) 1900 (75) ≤ 82 2 24 2200 (87) 2100 (83) ≤ 82 2 24 2400 (95) 2300 (91) ≤ 82 m/min r.p.m. 8-42 6-130 8-42 6-130 8-42 6-130 kW kW 66 55-60%ED/Cont. 66 55-60%ED/Cont. 66 55-60%ED/Cont. 6 10 60 6 10 60 6 10 60 kW mm 7.5 1000 7.5 1000 7.5 1000 V Hz 380 50/60 3 380 50/60 3 380 50/60 3 Speed / H›z Fabric speed / Kumafl h›z› Drum speed / Tambur H›z› Power / Elektrik Gücü Installed power / Tesis edilmifl güç Power consumption / Güç tüketimi Air Pressure / Hava Bas›nc› Air pressure / Hava bas›nc› bar Air consumption / Hava debisi (w/o cent. dev.) NI/min Air consumption / Hava debisi (with cent. dev.) NI/min Suction Unit / Aspirasyon Installed power / Elektrik gücü Distance from machine / Makinaya uzakl›¤› Electricity / Elektrik Voltage / Voltaj Frequency / Frekans Phase / Faz Machine Dimensions / Makina Boyutlar› Basic machine / Ana makina Dimension / Boyutlar L x W x H Machine weight / Makina a¤›rl›¤› mm kg 4540 x 1700 x 2655 4740 x 1700 x 2655 8480 8760 4940 x 1700 x 2655 9040 mm kg 4000 x 900 x 3800 600 4000 x 900 x 3800 600 Suction Unit / Aspirasyon Dimension / Boyutlar L x W x H Suction unit weight / Aspirasyon a¤›rl›¤› 4000 x 900 x 3800 600 www.hastrade.com HAS DIfi T‹CARET LTD. fiT‹. Haci Seremet Mevkii Velimese Yolu Uzeri Corlu TR-59600 Tekirdag / Turkey Tel. +90 (282) 674 48 84 Fax +90 (282) 674 48 96 E-mail: sales@hastrade.com HAS SINGAPORE Rep.Off. 62, Bayshore Park Pearl Tower, #11-04 Singapore 469983 Tel. +65 6401 3939 Fax +65 6401 3939 E-mail sales@hastrade.com TEKN‹K (0212) 592 59 92 HAS-TRADE SRL Seconda Strada 8 20090 San Felice Segrate - Milano Italy Tel: +39 (02) 70309288 Fax: +39 (02) 70309210 E-mail: sales@hastrade.com