Flexible Solutions
Transkript
Flexible Solutions
As a market oriented company focusing on total customer satisfaction, we are pleased to be a true business partner performing a significant contribution to your end product and generating values together. 1997 New Investments AIB Certificate ■ Flexo Printing Machine ■ Solventless lamination line ■ 4 slitters ■ ■ 1995 Extensive investment program to renew and enlarge the machine park ■ Installation of a new PE-blow extruder ■ Installation of 2 wide-web 7-colour rotogravure machines 1973 Established by Mr. Enver Bakioğlu in Izmir, and start of operations in a 2000 m2 plant 1999 New Market Entry: Bread Packaging 1976 PE-Extrusion introduced and extension of the product range 1998 1990 The company moved in its new modern plant facilities of 22.000 m2 1984 Transition into the gravure printing process %25 of the shares of the company have been quoted on the Istanbul Stock Exchange Market. ■New 9-colour rotogravure machine ■ 1996 ISO 9002 Quality Assurance Certificate 2007-2008 Start of 3rd production unit (BAK-2), New Flexo, Slitting and Lamination machines, TPM Excellence Award, Sedex B Membership ■ 2002 ■ Investments in a new 10-colour rotogravure machine, solvent based and solventless lamination units and a 3-layer PE-coextrusion line 2013-2014 New Flexo machine New 11-unit rotogravure machine ■Preparations for the start of the first European Logistics Centre ■TPM Consistency Award ■Tandem Triplex Lamination machine ■2 new slitters ■ ■ 2012 2006 Start of TPM Procedures ISO 9001:2008. ISO 22000 ■ 2003 First converter in Turkey to introduce ELP press at 400 m/min speeds 2000 Export sales reached 13.6 million US dollars - %45 of the total turnover ■ BRC/IOP Certificate ■ ■ Slitting, rewinding, storage and shipment processes were moved to the new unit BAK-3 ■ISO 14001 & OHSAS Pre-audit ■Halal Certificate ■New facilities for the Cylinder Warehouse ■Laser Cut Machine Installation Customer Oriented Innovative Sector Leader in Technology As Turkey’s leading flexible packaging company, Bak Ambalaj has been serving the leading companies of various sectors with its strong capital structure, experienced and dynamic workforce, customer oriented approach and innovative applications since 1973. BAK 1 4 Plants Global Brands As a part of Bakioğlu Group, Bak Ambalaj is having its operations in the Izmir Atatürk Organized Industrial Zone in four production facilities, and can maintain a continuous, highest level service for its customers. BAK 2 BAK 3 The company has over 400 employees and produces printed, unprinted and laminated flexible packaging for various sectors and is steadily increasing its production capacity and portfolio through regular investments. EKBAK Bak Ambalaj in the Global Marketplace Having proven its product quality on the global marketplace, Bak Ambalaj is producing for more than 200 customers in more than 40 countries worldwide. By exporting 80% of its production to mainly Western European countries, Bak Ambalaj makes a major contribution to the domestic export activities. Through collaboration with strong logistics partners, Bak Ambalaj offers various solutions to its customers. l Door-to-Door deliveries worldwide l Consignment stock facilities l Warehousing facilities in Izmir, Europe and the USA. BAK 3 BAK AMBALAJ - EXPORT SHARE IN TOTAL 1994-2013 (%) 100 90 60 44 40 20 0 94 4 96 48 50 02 04 62 63 72 63 79 80 23 9 98 00 06 08 10 11 12 13 Customer-Focused Flexible Solutions With the flexibility and know-how to meet the ever-changing needs of the market, we offer various solutions for our customers. Excellent Service combined with Technical Capabilities l Constant availability of customer service teams l Efficient technical and creative solutions as a result of proactive project management Test and Trial capabilities appropriate for the exact product requirements l Computerized process at every stage from pre-press to delivery at customer site l Full technical support after delivery l Flexible Solutions for your valuable products Inspired by our customers’ needs. Bak Ambalaj produces a wide variety of flexible packaging to meet your needs and requirements. Our wide product range enables us to offer appropriate solutions even for challenging cases. BASE MATERIALS USED BOPP Film : Heat Seal, plain, clear, metalized, dull, white, pearlized, coated PET Film : Clear, metalized, coated, shrinkable, twistable PE Film : Clear, white, LD, LLD, HD, EVOH, peel, paper-like, twistable, antifog Other Films : CPP, BOPA, Aluminium, Paper, twistable PVC films, shrinkable, etc. MAIN PROCESSES l Rotogravure Printing l Flexo Printing l Adhesive Lamination l Slitting and Rewinding l Micro-Perforation l Macro-Perforation l Bag making SPECIAL APPLICATIONS Cold Seal l Heat Seal Lacquer l Matt Lacquer l PVDC, Acrylic, LTS, Anti-fog l Easy peel l Easy tear l High barrier combinations l Dead Fold l Digital coding APPLICATIONS l Roll stock as mono films and laminates to use l On VFFS/HFFS machines l For wrap-around labelling l For lidding plastic trays and thermoforming films l On twisting machines l l l l Wicketed bags for automated or manual filling l Macro- or micro-perforated l Metal or plastic wickets / Hot pin blocked Stand-up pouches & 3-side seal bags Flat bags, Big sacks, Gusset bags, Sheets State of the Art Technology Modern production facilities equipped with the latest technology, over 1,1 billion m² production capacity. PRE-PRESS PREPARATION • Dedicated Graphics & Design Team • Proactive consulting approach prior to origination process • Repro services, modifications, adaptations to relevant printing methods • Adequate modern software • Reliable proofing & design approval system • Separated modern engraving facilities ROTOGRAVURE PRINTING • 5 rotogravure printing machines • Up to 11 colour printing • Wide web (1.300 mm) • Surface and reverse printing on paper and plastic films • Inline lamination • Inline cold seal application • PVDC & Acrylic coating/ Lacquering FLEXO PRINTING • Up to 10 colour printing • Surface and reverse printing on paper and plastic films • Printing width up to 1.220 mm • High-speed line & process printing • Latest technology, computerised sleeve system LAMINATION • 6 high-speed laminators • Adhesive lamination up to 4 layers • Wide web (1.300 mm) • Solvent-based and solvent-free variants SLITTING • 8 slitting machines with cutting capabilities up to 18 sets • Laser Cut and Inkjet applications • 5 doctor rewinder machines EKBAK MICRO PERFORATION • 2 hot-needle perforators • Roll widths up to 1.400 mm • 5, 9, 16 or 25 holes per cm² CENTER-FOLDING • 2 Center-folders • High speed, precise winding • Folded reel widths up to 750 mm WICKETED BAGS • Converting BOPP, CPP and LDPE films • Bag widths: 90 to 400 mm • Bag lengths: 210 to 1000 mm • Bottom gusset • Macro-perforation with 2 to 8 holes on each side • Tear-off perforation • Round bottom cutting MACRO PERFORATION • 2 macroperforation machines • Roll widths up to 1.200 mm • Hole diameters: 5 and 8 mm POUCHES • Bag widths: 80 to 1.000 mm • Bag lengths: 100 to 600 mm Product Groups Snack Foods Crisps, Corn Chips, Nuts, Extruded Snacks... Biscuits & Cakes Biscuits, crackers, cakes, bread... Sugar & Chocolate Confectionery Chocolate, Sweets, Wafers, Chewing Gum... Instant Foods & Drinks Instant Drinks, Milk Powder, Dry Yeast, Spices... Coffee and Tea Products Coffee (Ground, soluble and roasted), Tea Pre-Fabricated Packaging Bags, Pouches, Sheets, etc. Dried Foods and Pasta Dried fruits, pasta, herbs, legumes, salt and sugar and others... Pet Food, Hygiene Articles, Chemicals, Fruits & Vegetables, Frozen Foods, Dairy and Meat... Leadership through Quality Bak Ambalaj has developed a quality culture by continuously searching for improvements in all processes and operations. In the scope of the Certifications such as ISO 9001, AIB and BRC, Bak Ambalaj goes through regular audits (announced and unannounced) on topics like: • Adequacy of food safety programme (GMP / HCCP) • Pest control • Operational methods and personnel practices •Engineering and maintenance •Cleaning practices TPM (Total Productive Maintenance) is a long term project at Bak Ambalaj, aiming • To increase productivity and competitiveness • To provide efficiency and continuous improvements through intensive participation of its employees and permanent training programs ISO 22000 R&D and Quality Control Having modern laboratory and testing equipment in its R & D facilities, Bak Ambalaj is permanently measuring, evaluating and experimenting in order to develop innovations and add value to its business partners. Bak Ambalaj possesses appropriate equipment for a number of tests and measurements in the area R & D and Quality Control: • Solvent Retention by GC • Heat Seal Strength • Cold Seal Strength • Tensile Strength • Elongation at Break • Barcode Readability • WVTR/OTR • COF • pH • Optical Density • Thickness • Weight • Dimensions by digital ruler • Leakage Strength R&D CAPABILITIES TECHNICAL EXPERTISE • In-house trials and measurements n Implementation of new materials n Alternatives to the existing (Film, Ink, Adhesive, Lacquer, Cold Seal) n Development related to market needs and demands • Investigation of material based customer claims n Analysis and Corrective actions • Production Efficiency Gain Projects • Technical Support for Customers • Technical Training for Customers ANALYTICAL LABORATORY EQUIPMENT Chemical Analysis: FTIR -Fourier Transform Infrared Spectroscopy Thermal Analysis: DSC -Differential Scanning Calorimetry Barrier Analysis: WVTR -Water Vapor Permeation Rate OTR -Oxygen Transmission Rate Human Resources Management Through intensive education programs, Bak Ambalaj keeps its employees continuously well trained to extremely high standards spanning a broad variety of specialized subjects. Excellent quality can be provided by total confidence of highly qualified and well-educated staff. Some of our training programs are: • Team work • Motivating communication • Creative problem solving • Hygiene • TPM • Safety at work We care for the nature Environment & Sustainability Bak Ambalaj takes a caring and responsible attitude towards the ecological environment. By incorporating environmentally friendly processes in its production and using raw materials that do not harm the environment, we can all be safe in mind that we are protecting our future. Bak Ambalaj is completing the CDP Supply Chain response since 2010 to disclose our climate change information to our customers. Sustainability is integrated into Bak Having established the “Aegean Forest Ambalaj’s business strategy and targets Foundation” in 1995, Bak Ambalaj and its sister are followed as set of key performance companies are contributing to re-forestation of indicators (KPIs). the burnt forestries around Izmir. Sustainability related risks are defined: • Climate change, carbon economy and other risks Consciousness throughout the company: • Reducing emissions from the operations • Understanding and developing low emission products • Energy efficiency • Lower carbon economy In-house Improvements: • Performed in terms of efficiency and energy sources to decrease emissions • New packaging structures and technologies are always under discussion to reduce the operational emissions Within the of its social zur responsibility Bak Ambalaj is supporting Im Zusammenhang mitscope ihrem Projekt sozialen projects Verantwortung unterstützt Bak Ambalaj the “Aegean Forest Foundation” and contributes to create new forests each year. “die Ägäische Stiftung zur Wiederaufforstung“ und lässt jedes Jahr neue Waldflächen in ihrer Region entstehen.”